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How practical prosthetics brought ‘Alien: Earth’s glorious gore to life

September 27, 2025
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Normally, if your boss asked you to tear a body in half for work, you’d run for the hills (and also to HR). But for Steve Painter, Alien: Earth‘s lead prosthetics supervisor and designer, ripping fake bodies in half at a moment’s notice was all part of a day’s work.

In an interview with Mashable over Zoom, Painter recalled tearing apart one body in particular: that of Maginot engineer Shmuel (Michael Smiley). The corpse appears briefly in scenes where Prodigy soldiers and the Lost Boy hybrids explore the wreckage. Originally, it lay whole on the ground. However, when Alien: Earth showrunner Noah Hawley requested that Shmuel be torn apart and his halves scattered across the room, Painter and his team jumped into action.

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“I just ripped his body in half,” Painter told Mashable. “Then we had minutes, literally minutes as they were setting up cameras, to gore up his top half and his bottom half.”

(Thankfully, Alien: Earth always had a bucket of fake guts on set.)

Shmuel’s halved body is only on screen for a few seconds of Alien: Earth, but the story behind it is proof of the show’s dedication to getting as gory as possible through practical effects, which Hawley committed to from the beginning. Some of the show’s most gruesome background details came as day-of requests from Hawley, but the majority of Alien: Earth‘s showstopping body horror was carefully planned. Painter walked Mashable through three of Alien: Earth‘s goriest moments, from gnarly Xenomorph attacks to open chest cavities.

Alien: Earth makes a statement with an early Xenomorph attack.

Alex Lawther in “Alien: Earth.”
Credit: Patrick Brown / FX

From a visual standpoint, one of Painter’s favorite prosthetic moments from Alien: Earth came in episode 2, when the Xenomorph from the Maginot attacks Prodigy soldier Bergerfeld (Dean Alexandrou).

As one of the Xenomorph’s first kills on Earth, Bergerfeld’s death had to make a statement, and Alien: Earth delivers. The Xenomorph yanks Bergerfeld up by his face and thrashes him around before throwing him at Hermit (Alex Lawther). A bloody Bergerfeld rolls off of Hermit, revealing how the Xenomorph has rent his face to shreds.

SEE ALSO:

‘Alien: Earth’ episode 3: Inside the big Xenomorph fight

“That was quite a cool effect to do on Dean,” Painter told Mashable. “We had some green areas on his face, and a prosthetic all the way around where the Xeno had torn his face away. So his jaw’s hanging off, his tongue’s in there, his top teeth, stuff like that. We did that for every day for about a week, and that was quite enjoyable to do.”

Alexandrou posted a video of the prosthetic application process on Instagram, so you can get an even clearer look at Bergerfeld’s ruined face than you do in the brief moments it’s onscreen in Alien: Earth.

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Alien: Earth revisits John Hurt’s Chestburster scene.

David Rysdahl in "Alien: Earth."

David Rysdahl in “Alien: Earth.”
Credit: Patrick Brown / FX

One of the most daunting challenges for Painter came in episode 7, when Arthur Sylvia (David Rysdahl) dies by Chestburster. As with any scene involving a Chestburster, the sequence calls to mind Kane’s (John Hurt) death in Ridley Scott’s original Alien. Painter did not take the connection lightly.

“It’s such a lot of pressure on my shoulders to provide what the fans want and expect,” Painter said.

Painter, an Alien fan since he first saw it at age 13, watched Hurt’s iconic death scene over and over to prepare, picking it apart in order to get Alien: Earth‘s take on the Chestburster right. In the end, Alien: Earth winds up using the same techniques from the original film to pull off Arthur’s demise, albeit with updated materials like silicon.

SEE ALSO:

‘Alien: Earth’ continues an ‘Alien’ tradition with its surprise synthetic reveal

Still, there are some major differences between Kane and Arthur’s death. Painter wanted to expand on the scene, opting to show how the Chestburster’s emergence would impact Arthur’s body in its entirety. That’s where the nightmarish image of Arthur’s twitching legs came in.

The location of Arthur’s death also sets it apart. He’s on a beach in broad daylight, as opposed to the closed-off Nostromo dining hall. “From a technical point of view, that kept me up a few nights,” Painter recalled.

Malachite’s death in Alien: Earth is an Alien fanboy’s dream.

Jamie Bisping, Karen Aldridge, and Michael Smiley in "Alien: Earth."

Jamie Bisping, Karen Aldridge, and Michael Smiley in “Alien: Earth.”
Credit: Patrick Brown / FX

While Xenomorphs are responsible for many of Alien: Earth‘s goriest moments, you can’t count out any of the four new alien species introduced in the series. They all have standout moments, but a special shoutout is in order for the blood ticks. When Maginot engineering apprentice Malachite (Jamie Bisping) unknowingly drinks tick tadpoles in episode 5, they latch onto his insides and begin to drain him dry. To try to curb the damage, medical officer Rahim (Amir Boutros) cuts his chest open, giving us a full, horrifying view of his insides… and the ticks lurking within.

The effect was quite involved. Painter and his team created a full replica of Bisping’s body with the open chest and silicon body parts within. (Painter estimates he currently has 16 silicon bodies from the show in storage.) Creating the body was only the beginning of the effect though, as Painter also had to find a way to create motion within the body.

“We built a little pod that goes into that body. It’s quite technical, but it could breathe on bellows and syringes and stuff like that,” Painter explained. “So it was a fully pumping, working, practical body that’s on the table.”

For a shot of Malachite convulsing as the blood ticks release poison gas, Painter and his team created a prosthetic to put directly on Bisping’s chest. However, in the final cut of episode 5, Painter said, “90 percent of it is our body that they’re operating on.”

The Malachite sequence in particular was a dream come true for Painter, to the point that he thanked Hawley for writing it.

“I went up to Noah and I said, ‘Look, thank you for writing this stuff, because this is straight up my street,'” Painter recalled. “I grew up watching horror films, and I was 13 when Alien came out, and this is a payoff to me, on a personal level. It’s just fantastic. I loved every, every ounce of it.”

Alien: Earth is now streaming on Hulu.

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